ADC AD-15 Installationshandbuch

AD-15Installation ManualFor replacement parts, contact the reseller from which the dryerwas purchased orAmerican Dryer Corporation88 Currant RoadFall

6SECTION IISPECIFICATIONSA. SPECIFICATIONS* Size of piping to dryer varies with installation conditions. Contact factory for assistance.** Contact f

7SpecificationsADG-15 (Gas)ADE-15 (Electric)ADS-15 (Steam)NOTE: ADC reserves the right to make changes in specifications at any time without notice or

8SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsence

9B. LOCATION REQUIREMENTSBefore installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of suchcodes or or

10C. DRYER ENCLOSURE REQUIREMENTSBulkheads and partitions should be made of noncombustible materials and must be located a minimum of12-inches (30.48

11D. FRESH AIR SUPPLY REQUIREMENTSThe AD-15 air supply (make-up air) must be given careful consideration to assure proper performance of eachdryer.

12E. EXHAUST REQUIREMENTSExhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork willcreate excessi

13SINGLE DRYER VENTINGIMPORTANT: For exhaust duct runs over 40 feet (12.19 meters) a minimum size of 10-inches (25.4cm) must be used.HORIZONTAL VENTIN

14VERTICAL VENTINGWhen vertical single 10-inch (25.4 cm) venting is used (refer to Illus. B below), the ductwork from the dryer tothe outside outlet c

15MULTIPLE DRYER (COMMON) VENTINGIf it is not feasible to provide separate exhaust ducts for each dryer, ducts for individual dryers may be channeledi

Retain This Manual In A Safe Place For Future ReferenceAmerican Dryer Corporation products embody advanced concepts in engineering, design, and safety

16IMPORTANT: No more than eight (8) dryers maximum should be connected to one (1) maincommon duct with a vertical run.NOTE: Distance between dryer sin

17IMPORTANT VENTING REMINDERS1. Ductwork size and installation should be done by a qualified professional.2. The dryer must be exhausted to the outdoo

18F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

192) Electric Models OnlyALL electrically heated dryers must be connected to the electric service shown on the dryer’sdata label that is affixed to th

20SINGLE-PHASE (1Ø)ELECTRICAL CONNECTIONS LEADSBlack+PositiveWhite-NeutralGreenGroundorL2If local codes permit, power to the dryer can be made by the

215. 3-Phase (3ø) Wiring Connections/HookupThe only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, L3, andsometim

22CAUTION: The dryer must be grounded. A ground lug has been provided for this purpose.IMPORTANT: A CIRCUIT SERVICING EACH DRYER MUST BE PROVIDED.The

23IMPORTANT: Contact factory for ADE-15 electrically heated specifications.IMPORTANT: The dryer must be connected to the electric supply shown on the

24G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gasplumbing instal

252. Technical Gas Dataa. Gas Specifications* Measured at outlet side of gas valve pressure tap when the gas valve is on.b. Gas ConnectionsInlet conn

WARNINGUNDER NO CIRCUMSTANCES should the dryer door switch or the heat circuitdevices ever be disabled.IMPORTANTYOU MUST DISCONNECT AND LOCKOUT THE E

263. Piping ConnectionsALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATESTEDITION, or in Canada, CAN/CGA

27Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05mm) pipe gas loop be installed in the supply l

28OPERATING STEAM PRESSUREMAXIMUM 125 psig861.84 kPaMINIMUM 100 psig*689.47 kPaHEAT INPUT (Normal Load) 1.6 BhpCONSUMPTION (Approximate) @ 125 PSI (8.

29a. The pressure of the condensate in the steam supply line will cause water hammer and subsequent heatexchanger (steam coil) failure. The steam sup

304. Steam Damper Air System ConnectionsThe ADS-15 is manufactured with a pneumatic (piston) damper system, which requires an external supplyof compre

315. Steam Damper System OperationThe steam damper, as shown in the illustration below, allows the coil to stay constantly charged eliminatingrepeated

326.Steam Damper Air Piston (Flow Control) Operation AdjustmentDamper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bar). If da

33I. PREPARATION FOR OPERATION/START-UPThe following items should be checked before attempting to operate the dryer:1. Read ALL “CAUTION,” “WARNING,”

34J. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be performe

355. Make a complete operational check of ALL operating controls.NOTE: If computer program changes are required, refer to the computer programming sec

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.IMPOR

36NOTES: 1. If the Anti-Wrinkle program is active, the light emitting diode (L.E.D.) display will continueto read “donE,” and the microprocessor contr

37b. Select Temperature...The dryer will start, the light emitting diode (L.E.D.) display will read the temperature cycle selected,and the drying time

382) Press the “E” on the keyboard (touch pad).3) The light emitting diode (L.E.D.) display will quickly show “Ld30,” “LC04,” and “F180.” The dryerwi

39SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If s

40SECTION VWARRANTY INFORMATIONA. RETURNING WARRANTY CARDS1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back

412. Each part must be tagged with the following information:a.Model number and serial number of the dryer from which part was removed.b. Nature of fa

42SECTION VIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from

43WARNING: When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straightenby using a fin comb, which is available from l

44SECTION VIITROUBLESHOOTINGIMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLYAND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANYCOVERS OR G

453. Failed drive motor.4. Failed microprocessor controller (computer).C. Drive motor operates okay for a few minutes, and then stops and will not res

SECTION IIMPORTANT INFORMATION...3A. Receiving and Handling ...

46G. Both drive motor and blower motor run a few minutes and then stop, microprocessor controller(computer) display continues to read time or percent

47L. Microprocessor controller (computer) locks up and light emitting diode (L.E.D.) display readserroneous message(s) or only partial segments...1. T

483. Tripped lint chamber sensor bracket manual reset hi-limit thermostat.4. Failed Direct Spark Ignition (DSI) module.5. Failed DSI ignitor/flame-pro

4912. Steam damper system is not functioning properly (FOR STEAM MODELS ONLY)...a. Damper sticking closed.b. Leak in pneumatic (air) system.13. Failed

50U. Main burners are burning with a yellow flame (FOR GAS MODELS ONLY)...1. Burner air shutters are out of adjustment.2. Insufficient make-up air.3.

51GAS MODELS ONLY1. Fault in sail switch circuit...a. Sail switch is out of adjustment and/or failed.b. Sail switch is not closing or fluttering...1)

52E. Heat unit is not operating for only one (1) temperature selection...1. Failed thermostat corresponding to selection made.2. Failed heat selector

53G. Dryer is tripping or cycling on burner/oven hi-limit thermostat (FOR GAS AND ELECTRICMODELS ONLY)...1. Blower (impellor/fan) motor failure.2. Blo

54SECTION VIIIDATA LABEL INFORMATIONA. DATA LABELContact American Dryer CorporationWhen contacting American Dryer Corporation, certain information is

55THE DATA LABEL1. MODEL NUMBERThe model number is an ADC number, which describes the size of the dryer and thetype of heat (gas, electric, or steam).

SECTION VIROUTINE MAINTENANCE ...42A. Cleaning ...

56SECTION IXPROCEDURE FOR FUNCTIONAL CHECKOF REPLACEMENT COMPONENTS1. Microprocessor Controller (Computer) Boarda. Upon completing installation of the

57e. Open main door. The dryer must stop and ALL output indicator lights on the back side of themicroprocessor controller (computer) board must go ou

583.For Direct Spark Ignition (DSI) System Models Manufactured With ADC Module Part No. 882627a. Upon completing installation of thereplacement DSI mo

59SECTION XMANUAL RESET HI-LIMIT INSTRUCTIONSIMPOR TANTMANUAL RESET HI-LIMIT INSTRUCTIONSFOR NON-MICROPROCESSOR OR PHASE 5 WITHOUT HEAT FAULTThis drye

ADC 113077 1-05/16/00-25 2-07/14/00-15 3*08/25/00-504-08/29/00-50 5-01/29/01-100 6*09/26/01-1007 * 12/16/02-50

3SECTION IIMPORTANT INFORMATIONA. RECEIVING AND HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners and

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize the risk offire or explosion or to preven

5WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create afire hazard.WARNING: DO NOT use heat for drying articles that